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How pharma packaging teams manage high-risk approvals

How pharma packaging teams manage high-risk approvals
How pharma packaging teams keep high-risk approvals under control
5:19

There’s a moment every packaging team knows.

You’re reviewing the artwork…
You spot the requested change…
And your stomach drops just a little.

Because in pharma, a misplaced digit in dosing, a swapped barcode, or a mistranslated warning isn’t “a small mistake.”

It’s a recall. A risk to patient safety. A compliance breach.

High-risk approvals aren’t just a step in the process — they’re the guardrail that keeps everything upright.

And the expectations from regulators? They’re only getting tighter.

Here’s what the top-performing pharma packaging teams are doing today… and where solutions like Cway quietly become indispensable.

1. Risk assessment anchored in regulation — not assumptions

Pharma teams don’t rely on gut instinct to classify a change as high-risk.
They rely on regulatory definition.

A few examples:

  • Dosing, contraindications, warnings → tied to EMA QRD templates + FDA labeling requirements

  • Serialization or barcodes → governed by EU Falsified Medicines Directive (2011/62/EU) & US DSCSA serialization rules

  • Braille → required under EU Directive 2004/27/EC, with exact formatting rules

  • Tamper-evidence updates → linked to EN 16679 standards

If the change affects patient safety, pack integrity, identification, or legal compliance → It’s high-risk. Full stop.

This classification triggers the heavier workflow — and rightly so.

2. Workflows built for compliance, not convenience

Pharma approvals must satisfy multiple layers of regulatory expectation, including:

  • GMP (Good Manufacturing Practice)

  • GDP (Good Distribution Practice)

  • ICH Q8–Q10 guidelines (quality, risk management, pharmaceutical development)

  • EMA & FDA labeling rules

  • Market-specific health authority requirements

Which means approvals aren’t just signatures — they’re regulated handoffs.

Who must be involved?

  • Regulatory Affairs (ensuring labeling matches approved SmPC/PI)

  • Quality Assurance (GMP alignment + release control)

  • Pharmacovigilance (safety statements, adverse event wording)

  • Medical Affairs (clinical accuracy)

  • Local Affiliates (market language + legal expectations)

  • Packaging / Artwork Specialists (technical accuracy + compliance with print specs)

This isn’t workflow.
It’s choreography — and every misstep matters.

3. Documentation that satisfies 21 CFR Part 11 and Annex 11

If it isn’t captured, timestamped, locked, and audit-ready… it didn’t happen.

To comply with FDA 21 CFR Part 11 and EU Annex 11 requirements for electronic records, packaging teams need:

  • Secure, permission-controlled access

  • Traceable audit trails

  • System-logged approvals

  • Controlled version histories

  • Proof that data hasn’t been altered

Manual systems fail here.
Email chains fail spectacularly.

This is where digital artwork systems must meet regulatory-grade integrity.

4. Proofing that aligns with ISO and technical standards

High-risk artwork reviews aren’t “visual checks.”
They follow structured, validated methods.

Teams rely on tools that support:

  • ISO 15416 / ISO 15426 barcode verification

  • Text comparison (OCR) for SmPC-to-artwork accuracy

  • Braille validation per Marburg Medium and EU packaging rules

  • Color accuracy within tolerance (ISO 12647)

  • Serialization checks to meet EU FMD & DSCSA mandates

Human error isn’t the failure — lack of a safety net is.

5. Release & traceability mapped to GMP

Once the file is approved, its lifecycle must stay compliant with:

  • GMP Annex 1, 15 & 21

  • Packaging and labeling control rules

  • Batch documentation requirements

Which means:

  • Only QA/RA can release the final artwork

  • The version sent to print must be locked

  • Suppliers must receive the correct, approved file

  • Every market, every batch must be traceable

And if something goes wrong?

CAPA (Corrective and Preventive Action) kicks in — with artwork teams often at the center of investigation.

Where Cway makes this entire high-risk world manageable

Pharma teams don’t need more tools.
They need one place where high-risk approvals actually work the way they need them to.

Cway gives packaging and regulatory teams:

✔️ Automated, risk-based approval workflows

Built around your SOPs — not generic templates.

✔️ Bulletproof audit trails

Every comment, version, timestamp, and decision stored automatically.

✔️ Advanced proofing for high-risk content

Text compare, visual compare, barcode checks, and more — inside the workflow.

✔️ Versioning designed for regulators

Locked master files, released versions, and a traceable history from creation to print.

✔️ Cross-market collaboration without chaos

Everyone sees the same file.
Everyone follows the same process.
Everyone stays aligned — even across multiple regulatory jurisdictions.

Cway isn’t just workflow software.
It’s the operational backbone that helps pharma teams reduce risk, accelerate approvals, and stay compliant without compromising speed.

Cway gives you a single source of truth, automated approvals, and compliant traceability — so your team can focus on patient safety, not process firefighting.

If you’re rethinking how high-risk approvals should work:

 

 

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